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New Facility for testing vacuum compatibility of measuring systems
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VACUUM & CRYO
Products & SystemspfadVACUUM & CRYOpfadVacuum analysis
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navOutgassing in a vacuum. Outgassing is a challenge to creating and maintaining clean high-vacuum environments. NASA maintains a list of low-outgassing materials to be used foNew Facility for testing vacuum compatibility of measuring systemsr spacecraft, as outgassing products can condense onto optical elements, thermal radiators, or solar cells and obscure them. Materials not normally considered absorbent can release enough light-weight molecules to interfere with industrial or scientific vacuumprocesses. Even metals and glasses can release gases from cracks or impurities, but moisture, sealants, lubrMass Spectrometericants, and adhesives are the most common sources. The rate of outgassing increases at higher temperatures because the vapour pressure and rate of chemical reaction increases. For most solid materials, the method of manufacture and preparation can reduce the level of outgassing significantly. Cleaning surfaces or baking individual components or the entire assembly before use can drive off volatiles. http://en.wikipedia.org/wiki/Outgassing
 
  • Field-axis
    technology

  • Measurement
    data fig. 1

  • Measurement
    data fig. 2

  • Measurement
    data fig. 3

Technology
navField-axis technology. One of the most important factors in the performance of a mass spectrometer is the transmission of the ions from the ion source into the mass filter.With the aid of field-axis technology, the ions are able to cross the peripheral fields of the separating system without any noteworthy interaction.This enables a high level of sensitivity (A /mbar)to be achieved without the need for pre and post filters.
Field-axis technology
Mesasurement data fig. 1
navMeasurement data fig. 1 To meet the increased demands on vacuum stages, miCos has set up a vacuum test chamber. Equipped with a pumping station (rough pump and turbomolecular pump) the chamber is layed out for UHV down to 10-9mbar - 10-10 mbar which can be reached by pumping and heating the chamber. For HV applications however, it is sufficient to pump down for a period of time which is defined by the rate of desorption of the test stage.
Molecules on the surface of the substrate or chamber (water or hydrocarbon molecules) desorb into a gaseous form and prevent a fast decrease of the chamber pressure. In the graph below the pressure decrease during the desorption process is shown as a function of time, for the chamber itself (lower curve) and for a test stage (upper curve). The dashed lines indicate the fitted 1/T curves.
Desorption MTS-65 DESY
Mesasurement data fig. 2
navMeasurement data fig. 2 The miCos vacuum chamber is equipped with a fan heater. By heating up the chamber while pumping, the outgasing of products like stages or pushers is highly accelerated. This allows to reach vacuum values of 10-9 mbar and beyond in a reasonable pumping time. The maximal possible outgasing temperature often depends on components like polymere sealings or soft solder. miCos avoids these components in her products whenever possible.
The graph below shows a typical test cycle of pumping down, heating up for outgasing and cooling down to reach the 10-9 mbar range. At several positions at this cycle mass spectra are taken to analyze the residual gas composition.
Outgasing MTS-65 DESY
Mesasurement data fig. 3
navMeasurement data fig. 3 For some applications desorption of a motion stage might be not a problem in general but may depend on the type of outgasing molecules. For example the demand on a stage is to reach 10-6 mbar but hydrocarbon compounds are allowed in a percentage of maximum 1% with respect to all residual gas components. To analyze the outgasing components a quadrupole mass spectrometer is used to perfrom residual gas analysis.
From the resulting mass spectra a conclusion about the present substances may be drawn. In the case shown below water is obviously the main impurity which can be seen on the signal peaks at 17 and 18 atomic mass units.
Mass spectrum at 22 Celsius
   
Preparation
navAlmost all miCos stages can be prepared for FV, HV and UHV. For UHV vacuum class all components are made for 10-9 mbar. Special UHV motors, cables controlers, greases and coatings are used. Following Vacuum ICON in our product pages display vacuum option.
navDefinition Vacuum. Vacuum is defined {DIN 28400} as pressure lower than nomal air pressure. A system is in vacuum if the pressure is lower than the atmospherical pressure. The miCos website uses mbar as a unit of air pressure. Other pyhysical units commonly used are Pascal {Pa} and Torr {Torr}.
 
   
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